Products and Solution

4.5kW On-board DC/DC Power Module

EVMC24-4500MF
The EVMC24-4500MF is an on-board DC/DC power module featuring DC voltage input and adjustable DC voltage output. Utilizing DSP digital control, resonant soft-switching, and Three-level Boost technologies, the module is protected by multiple patents. It is characterized by high power density, a wide input voltage range, an extensive operating temperature range, high efficiency, vibration resistance, and superior EMC performance. The module integrates comprehensive protection mechanisms—including input over/under-voltage, output over-current, output over-voltage, output short-circuit, and over-temperature protection—while also supporting multi-module parallel operation. Notably, it features an independent air duct design for high heat dissipation efficiency.

Product Features

High Efficiency & Energy Saving

High efficiency: Reduces energy loss, meets energy conservation and emission reduction requirements, and cuts electricity costs for customers.

High power density: Saves customer space and reduces system costs.

01
Excellent Performance

Wide input voltage range: Covers 200V~765V DC input, with high-voltage side startup.

Excellent EMI performance: Low output ripple and noise, with minimal interference to on-board equipment.

02
Safety & Reliability

Built-in comprehensive protection and fault self-detection: Greatly improves system reliability, with rich fault detection for convenient customer maintenance.

DSP digital control: Fewer components, higher environmental stability, higher reliability, and easier system expansion.

03
Wide Adaptability

Environmental adaptation: Wide operating temperature range of -40°C ~ 75°C, suitable for harsh working environments.

High vibration resistance: Designed to meet commercial vehicle on-board equipment requirements, and can pass the ISO16750-3 4.1.2.7 test standard.

04

Product Parameters

EVMC24-4500MF
General
DC Output
DC Input
Operating Environment
Other Parameters
General

Item

Specification

General

Model

EVMC24-4500MF

Dimensions

286*109*189mm (D*H*W)  

Weight

Approx. 7.7kg

DC Output
Item Specification
DC Output Rated Power 4.5KW
Peak Power 4.95kW 
Rated Voltage 27V
Rated Current 164A
Peak Current 180A
Constant Current Range 20VDC~27.5VDC
Constant Power Range 27.5VDC~29VDC  
Current Limiting Range 10%~110%
Voltage Ripple ≤ 500mV (Measured with decoupling capacitors, at output currents exceeding 10% of the rated current).
Voltage Regulation Accuracy ≤±1%
Current Regulation Accuracy ≤±1%
Full-load Efficiency ≥94%
Peak Efficiency ≥96%
DC Input
Item Specification
HV DC Input Rated HV Input 540V 
Input Voltage Range 300Vdc~765Vdc 
HV Input Derating 300Vdc~180Vdc linear power reduction to 39%; module shuts down below 180Vdc
Input Current <18A 
Standby Power Consumption <5W
Startup Mode Default Standby
LV DC Input LV Input Range 9Vdc~32Vdc 
LV Input Current <2A 
Input Protection Fuse; Reverse Polarity Protection; EMC
Hardware Enable - P_Enable Low Level Active
Operating Environment

Item

Specification

Operating Environment

Coolant Temperature

-40℃55℃

Ingress Protection

IP00

Storage Temperature

-40℃75℃

Relative Humidity

095%

Vibration level

Broadband random vibration at 6Grms, in accordance with ISO16750-3, Clause 4.1.2.7.

Altitude

Full load output below 2000m

Other Parameters

Item

Specification

Safety & Reliability

Dielectric Strength

In-Out / In-CAN: 3535VDC, 1min;

CAN-Chassis: 707VDC, 1min

Insulation Resistance

In-Out / In-CAN: Min 20M Ohm;

CAN-Chassis: Min 600k Ohm (@707VDC)

Safety Standard

Designed according to EN 61800-5-1:2007

Clearance & Creepage

Complies with GB/T 24347-2009 and IEC/EN 61800-5-1

Communication & Operation

Comm. Interface

CAN2.0

Communication Baud Rate

250K

Input UVP Protection

180V±5V

Input UVP Recovery

195V±5V

Input OVP Protection

785V±5V

Input OVP Recovery

770V±5V

Output Short Circuit

Hiccup mode; Auto-recovery after fault removal

Input Reverse Polarity

Supported (No damage upon reverse connection)

Thermal Derating

Power linearly derates starting at 78°C (Cooling plate);

Reaches 0W at 105°C.

Over-temp Protection

105℃

CAN Timeout

Default 10s (Adjustable 3s-180s);

Reverts to the default state upon timeout.

Expand all parameters

Application Scenarios

Logistics Vehicles
Commercial Vehicles
Airport Shuttle Vehicles
Logistics Vehicles

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